Efficient customized production, intelligent manufacturing realizes manufacturing transformation
- Categories:Industry News
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- Time of issue:2016-09-19 16:17
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(Summary description)The manufacturing industry has never been so hot as it is today, and various countries have formulated different industrial development strategies.
Efficient customized production, intelligent manufacturing realizes manufacturing transformation
(Summary description)The manufacturing industry has never been so hot as it is today, and various countries have formulated different industrial development strategies.
- Categories:Industry News
- Author:
- Origin:
- Time of issue:2016-09-19 16:17
- Views:
The manufacturing industry has never been so hot as it is today, and various countries have formulated different industrial development strategies. China’s Made in China 2025, Germany’s Industry 4.0, the United States’ AMP2.0, India, Japan, South Korea and many other countries’ strategies are in front of us. In fact, this reflects a development trend in the global manufacturing and industrial circles, that is, through continuous innovation to achieve intelligent manufacturing.
Recently, the 2016 China Emerging Industry Collaborative Innovation Forum was held in Beijing. Participants discussed and exchanged views on “Collaborative Innovation and Promoting Intelligent Manufacturing”.
If the industrial age is to turn people into machines, the information age is to turn machines into people. In the past year, China's Industry 4.0 has been in full swing everywhere. Everyone bought robots blindly, thinking that replacing the production line with automated mass production is Industry 4.0, but this is not the case. Industry 4.0 is actually very simple, and its core is to meet people's needs.
Beijing Pegasus Brigade sponsor Guo Xin said that the products of Industry 4.0 are products that can talk to people. The industrial products of the future are services produced by the differences in the commonality and communication between C and C. With the advancement of science and technology, production should become more and more humanized, and human needs should be met to the greatest extent through the improvement of productivity. Put the value of people before the value of products. First see people, then technology, and then products. This is the right path for Industry 4.0.
What is intelligent manufacturing? Participants believed that it is actually an intelligent system that is composed of intelligent machines and human experts to realize the integration of human, machine and material. Be able to perform intelligent activities such as perception, analysis, reasoning, decision-making, and learning, making all industry activities smarter. How efficient the essence of Industry 4.0 is to fully meet individual needs through digital means is a topic for modern industry.
Zhao Min, Chairman of the Research Branch of Invention Methods of the China Invention Association, said: “The machines of the future smart factory can perceive people’s movements and consciousness. Today’s machines can only cooperate with people, and they cannot perceive the existence of humans. The machines of the future are It can perceive people, or even perceive people’s thinking, and can interact with people."
He pointed out that as a smart factory, all smart products and smart devices produced on the production line in the future can also cooperate with each other to conduct customized production operations in a mixed-line production method. The product can also interact with the equipment, which equipment should be used on which thing, and what kind of label should be affixed after production. All the elements of the workshop are in dialogue with each other, and they echo each other, so everything can be customized and completely personalized. On the same production line, each product can be produced with different processes.
As a main direction of advancing intelligent manufacturing, enterprises should grasp the five basic characteristics of intelligent manufacturing, namely state perception, real-time analysis, independent decision-making, precise execution and learning improvement. Combining the characteristics of our own enterprise, we will steadily move towards intelligent manufacturing from different starting points.
Zhao Min said that China’s industrial level is more complicated. The research institute asked Germans to use the same standards to evaluate companies. The average level of German industry is 3.0, Siemens is 3.5, and the best domestic company Huawei is just that. At the level of 2.7, many domestic companies only have 1.8 and 2.1, so they have to take a different path from other countries.
Experts pointed out that no matter what products the company does, to change this situation, it must start from now and try to digitize everything that can be digitalized from all aspects of the company. That is to embed the digital devices (such as computer cores such as chips) produced by the third industrial revolution into the massive physical devices produced during the first and second industrial revolutions, so that these "dumb devices" can perceive the outside of the system. The environment produces the input and output of digital information. Realize the digitization of these equipment itself, the digitization of research and development methods, the digitization of service and maintenance, and the digitization of enterprises and the digitization of the supply chain.
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